
Specifications
are provided for reference and are based on printer tests using Zebra brand
ribbons and labels.
Results may vary in actual application settings or when using other than
recommended Zebra supplies.
Zebra recommends always qualifying any application with thorough testing.
Standard
Features
203 dpi print resolution (8 dots/mm)
Thin film print head with E3® Element Energy Control
Thermal transfer and direct thermal printing of bar codes, text, and graphics
ZPL® or ZPL II® programming language, selectable through software or front panel
32 bit high speed processor
On board Real Time Clock (RTC)
16MB DRAM memory
8MB Flash memory (2 MB User available)
Serial RS-232, and bi-directional parallel ports
A fixed position reflective sensor and a movable Transmissive sensor to support gap, notch and black mark media
Sleek personality / rugged metal design
-Die-cast aluminum frame: 0.20" (5mm) thick - ensures parallelism of spindles for consistent print quality
-Die-cast Metal base withstands harsh industrial conditions
-Metal media cover with enlarged clear window: easy to view supplies
-Die-cast print mechanism with head open lock withstands general wear & tear and facilitates media loading.
Standard LCD control panel: Back-lit, 240 x 128 pixel graphic display w/ full menus to change set-up options in multiple languages (16 languages including Japanese, Chinese & Korean)
Charcoal gray form design for improved smudge resistance
RFID Ready: providing a migration path to the
RFID technology needed in the future (where allowed by regulatory agencies).
Optional Features
Optional ribbon spindle to support ribbon wound ink-side in
1" Media Core Media Hanger - Part Number P1005735M
|
Field installable options |
ZM400 |
| External ZebraNet Print Server II, (Ethernet) - disables parallel port | G46692 |
| Internal ZebraNet 10/100 Print Server, (Ethernet) | 79823 |
| External ZebraNet 10/100 Print Server, (Ethernet) - disables parallel port | |
| Internal Wireless B/G Print Server | P1032271 |
| Serial Port Converter: RS232 to RS485/422 | 33130 |
| Serial Port Converter: DB9 to DB25 | 33138 |
| Cutter / Catch Tray | 79841 |
| Peel- front mount, passive peel option, NO take-up spindle | 79831M |
| Liner take-up spindle ONLY | 79868M |
| Liner take-up and peel front mount option combined (requires order of both 79831M and 79868M) | 79831M, 79868M |
| Rewind - internally rewinds full roll on 3" core (includes peel option and deep base - not compatible with cutter option) | 79835 |
| 300 dpi print head | 79801M |
| 203 dpi print head | 79800M |
| 600 dpi print head (ZM400 only) | 79802M |
| 600 & 300dpi to 203 dpi convert kit | 79805 |
| 600 & 203dpi to 300 dpi convert kit | 79806 |
| 203 & 300dpi to 600dpi convert kit | 79807 |
ZebraLink Solutions:
Software
Zebra Designer Pro: An intuitive, easy-to-use software program for creating complex label designs (option).
Zebra Designer: Offers basic features for simple label design
ZebraNet Bridge Enterprise: Centrally manage Zebra printers from a single PC screen anywhere on your global network.
ZebraNet Utilities v 7.0: Provides enhanced printing, conversion, and administration capabilities; message management; and more.
Zebra Universal Driver: The most powerful driver available from Zebra
Firmware:
ZPL II: Universal language for Zebra printers. Simplifies label formatting and enables format compatibility with existing systems that run Zebra printers.
-Web View: Connect and control Zebra bar code printers via the printer's Web interface using a common Web browser.
-Alerts: Printers equipped with ZebraNet print servers provide alerts via any email-enabled, wired, or wireless device to minimize downtime.
XML: Enabled ZPL - allows XML communications from today's enterprise systems
EPL II: Eltron Programming Language is an optional firmware version for 203 dpi printers that provide backwards compatibility with many desktop printers as well as the Zebra 2746e Thermal Transfer Printer.
APL: Zebra's Alternative Programming Language allows integration into mixed printer environments without re-programming formats.
-APL-I firmware: allows a 203 dpi (8 dots /mm) Zebra printer to parse and print IPL code intended for an Intermec 3400D. (With APL-I firmware installed, ZPL programming language is not recognized, and ZPL specific features are not available.)
-APL-D firmware: allows a 203 dpi (8 dots / mm) Zebra Printer to parse and print DPL code intended for a Prodigy Plus. (With APL-D firmware installed, ZPL programming language is not recognized, and ZPL specific features are not available.)
Printing Specifications:
203 dpi resolution (8 dots/mm)
-
Dot size (W x L):
0.0049" x 0.0049" (0.125mm x 0.125mm)
300 dpi resolution (12 dots/mm)
0.0033" x 0.0039" (0.084mm x
0.099mm)
600 dpi resolution (24 dots/mm)
- Dot size (WxL):
0.0016" x 0.0016" (0.042mm x 0.042mm)
First dot location measured from inside media backing edge:
0.10" +/- 04" (2.5mm
+/- 1 mm)
Maximum print width: 4.09" (104mm)
Maximum continuous media print length:
|
203 dpi |
300 dpi |
600 dpi |
|
157" 3988mm |
73" 1854mm |
39" 991mm |
Media registration tolerance:
Vertical =
< +/-0.039" (+/- 1.0mm) on non-continuous media
Horizontal =
< +/-0.039" (+/- 1.0mm) within a roll of media
Programmable print speeds:
- 203 dpi = 2.4" (61mm), 3" (76mm) through 10" (254mm) per second in 1" increments
- 300 dpi = 2.4" (61mm), 3" (76mm) through 8" (203mm) per second in 1" increments
- 600 dpi = 1.5" (38mm), 2" (51mm), 3"(76mm), 4" (102mm) per second
Media Specifications
Maximum
non-continuous label length: 39" (991mm)
Media
type: continuous, die-cut, tags, black-mark
Media
web width (label and liner):
1.0" (25.4mm) to 4.50" (114mm) Tear / Cutter
1.0" (25.4mm) to 4.25" (108mm) Peel / Rewind
Minimum label length:
- 0.5" (12.7mm)in Tear, Peel and Rewind Mode
- 1.0" (25.4mm) in Cutter Mode
Media
thickness (label and liner):
0.0023" (0.058mm) to 0.010" (0.25mm)
Maximum
full-width media thickness for cutter:
0.25mm (0.010")
Maximum media roll size:
8.0" (203mm) O.D. on a 3" (76mm) I.D. core
Maximum
fan-fold pack size:
8.0"L (203mm) x 4.5"W (114mm) x 6.2"H (157mm)
Gap
and notch sensing standards:
- Interlabel gap: 2 - 4mm, preferably 3mm
- Sensing notch: 0.25"W (6mm) x 0.12"L (3mm)
- Sensing hole: 0.125" (3mm) diameter
* Note: Notch & Hole Position centered from 0.15" to
2.25" from media inner edge
Black
mark sensing standards:
- Black mark length (parallel to inside media edge):
0.098"
- 0.453" (2.5mm - 11.5mm)
-
Black mark width (perpendicular to inside media edge): >
0.37" (> 9.5mm)
-Black mark location: within 0.040" (1mm) of inside media edge
-
Black mark density: > 1.0 Optical Density Units (ODU)
-
Maximum media density: 0.5 ODU
Ribbon Specifications
Ribbon
width: 2.00" (51mm) to 4.33" (110mm)
Standard Lengths: 984' (300m) or 1476' (450m)
Maximum
ribbon roll size:
3.2"
(81.3mm) O.D. on a 1.0" (25.4mm) I.D. core
Ribbon wound ink-side out (Ribbon wound ink-side in can be used with optional ribbon spindle).
Standard Printer Fonts
Fonts
A, B, C, D, E, F, G, H, and GS are expandable up to 10 times, height and width
independently.
However, fonts E and H (OCR-A and OCR-B) are not considered
"in-spec" when expanded.
The scalable smooth font 0 (CG Triumvirate Bold Condensed) is expandable on a
dot-by-dot basis, height and width independent, while maintaining smooth edges.
Maximum character size depends on available memory.
IBM Code Page 850 international character sets are available in the fonts A, B,
C, D, E, F, G, and 0 through software control.
Font
Matrices for 8dot/mm (203 dpi) print heads
| Font |
Matrix |
Character Size |
||||||||
| Inches | Millimeters | |||||||||
| Height | Width | Inter Char gap | Type* | Height | Width | Char/Inch | Height | Width | Char/mm | |
| A | 9 | 5 | 1 | U-L-D | 0.044 | 0.029 | 33.90 | 1.13 | 0.75 | 1.33 |
| B | 11 | 7 | 2 | U | 0.054 | 0.044 | 22.60 | 1.38 | 1.13 | 0.89 |
| C,D | 18 | 10 | 2 | U-L-D | 0.088 | 0.059 | 16.95 | 2.25 | 1.50 | 0.67 |
| E | 28 | 15 | 5 | OCR-B | 0.138 | 0.098 | 10.17 | 3.50 | 2.50 | 0.40 |
| F | 26 | 13 | 3 | U-L-D | 0.128 | 0.079 | 12.71 | 3.25 | 2.00 | 0.50 |
| G | 69 | 40 | 8 | U-L-D | 0.295 | 0.236 | 4.24 | 7.50 | 6.00 | 0.17 |
| H | 21 | 13 | 6 | OCR-A | 0.103 | 0.093 | 10.71 | 2.63 | 2.38 | 0.42 |
| GS | 24 | 24 | 0 | Symbol | 0.118 | 0.118 | 8.48 | 3.00 | 3.00 | 0.33 |
| P | 20 | 18 | n/a | U-L-D | .098 | .089 | N/A | 2.49 | 2.26 | N/A |
| Q | 28 | 24 | n/a | U-L-D | .138 | .118 | N/A | 3.51 | 2.99 | N/A |
| R | 35 | 31 | n/a | U-L-D | .172 | .153 | N/A | 4.37 | 3.89 | N/A |
| S | 40 | 35 | n/a | U-L-D | .197 | .172 | N/A | 5.00 | 4.37 | N/A |
| T | 48 | 42 | n/a | U-L-D | .236 | .207 | N/A | 5.99 | 5.26 | N/A |
| U | 59 | 53 | n/a | U-L-D | .290 | .261 | N/A | 7.37 | 6.63 | N/A |
| V | 80 | 71 | n/a | U-L-D | .394 | .349 | N/A | 10.0 | 8.86 | N/A |
|
0 |
Default: 15 x 12 |
U-L-D |
Scalable | |||||||
| *U = Uppercase, L = Lowercase, D = Descenders | ||||||||||
Font Matrices for 12dot/mm (300 dpi) print heads
| Font |
Matrix |
Character Size |
||||||||
| Inches | Millimeters | |||||||||
| Height | Width | Inter Char gap | Type* | Height | Width | Char/Inch | Height | Width | Char/mm | |
| A | 9 | 5 | 1 | U-L-D | .030 | 0.020 | 50.00 | 0.76 | 0.51 | 1.97 |
| B | 11 | 7 | 2 | U | .037 | 0.030 | 33.33 | 0.93 | 0.76 | 1.31 |
| C,D | 18 | 10 | 2 | U-L-D | .060 | 0.040 | 25.00 | 1.53 | 1.02 | 0.98 |
| E | 28 | 15 | 6 | OCR-B | .137 | 0.087 | 11.54 | 3.47 | 2.20 | 0.45 |
| F | 26 | 13 | 3 | U-L-D | .087 | 0.053 | 18.75 | 2.20 | 1.36 | 0.74 |
| G | 69 | 40 | 8 | U-L-D | .200 | 0.160 | 6.25 | 5.08 | 4.07 | 0.25 |
| H | 21 | 13 | 9 | OCR-A | .100 | 0.093 | 10.71 | 2.54 | 2.37 | 0.42 |
| GS | 24 | 24 | 0 | Symbol | .080 | 0.080 | 12.50 | 2.03 | 2.03 | 0.49 |
| P | 20 | 18 | n/a | U-L-D | .098 | .089 | N/A | 2.49 | 2.26 | N/A |
| Q | 28 | 24 | n/a | U-L-D | .138 | .118 | N/A | 3.51 | 2.99 | N/A |
| R | 35 | 31 | n/a | U-L-D | .172 | .153 | N/A | 4.37 | 3.89 | N/A |
| S | 40 | 35 | n/a | U-L-D | .197 | .172 | N/A | 5.00 | 4.37 | N/A |
| T | 48 | 42 | n/a | U-L-D | .236 | .207 | N/A | 5.99 | 5.26 | N/A |
| U | 59 | 53 | n/a | U-L-D | .290 | .261 | N/A | 7.37 | 6.63 | N/A |
| V | 80 | 71 | n/a | U-L-D | .394 | .349 | N/A | 10.0 | 8.86 | N/A |
|
0 |
Default: 15 x 12 |
U-L-D |
Scalable | |||||||
| *U = Uppercase, L = Lowercase, D = Descenders | ||||||||||
Font
Matrices for 24dot/mm (600 dpi) print heads
| Font |
Matrix |
Character Size |
||||||||
| Inches | Millimeters | |||||||||
| Height | Width | Inter Char gap | Type* | Height | Width | Char/Inch | Height | Width | Char/mm | |
| A | 9 | 5 | 1 | U-L-D | 0.014 | 0.010 | 104.2 | .38 | 0.25 | 3.97 |
| B | 11 | 7 | 2 | U | 0.018 | 0.014 | 69.4 | 0.46 | .38 | 2.65 |
| C,D | 18 | 10 | 2 | U-L-D | 0.019 | 52.10 | 16.95 | .76 | .50 | 1.98 |
| E | 82 | 40 | 12 | OCR-B | 0.131 | 0.083 | 12 | 3.44 | 2.18 | 0.46 |
| F | 26 | 13 | 3 | U-L-D | 0.42 | 0.026 | 39.1 | 1.09 | .067 | 1.49 |
| G | 60 | 40 | 8 | U-L-D | 0.96 | 0.077 | 13 | 2.52 | 2.02 | 0.50 |
| H | 60 | 38 | 18 | OCR-A | 0.96 | 0.090 | 11.2 | 2.52 | 2.35 | 0.43 |
| GS | 24 | 24 | 2 | Symbol | 0.38 | 0.042 | 24.0 | 1.01 | 1.09 | 0.92 |
| P | 20 | 18 | n/a | U-L-D | .032 | .029 | N/A | 0.84 | 0.76 | N/A |
| Q | 28 | 24 | n/a | U-L-D | .045 | .038 | N/A | 1.18 | 1.01 | N/A |
| R | 35 | 31 | n/a | U-L-D | .56 | .050 | N/A | 1.47 | 1.30 | N/A |
| S | 40 | 35 | n/a | U-L-D | .064 | .056 | N/A | 1.68 | 1.47 | N/A |
| T | 48 | 42 | n/a | U-L-D | ..077 | .067 | N/A | 2.02 | 1.76 | N/A |
| U | 59 | 53 | n/a | U-L-D | .094 | .085 | N/A | 2.48 | 2.23 | N/A |
| V | 80 | 71 | n/a | U-L-D | .128 | .114 | N/A | 3.36 | 2.98 | N/A |
|
0 |
Default: 15 x 12 |
U-L-D |
Scalable | |||||||
| *U = Uppercase, L = Lowercase, D = Descenders | ||||||||||
Barcode Symbologies and Specifications
|
|
Zebra
Programming Language®
(ZPL® and ZPL II®)
Communicates in printable ASCII characters
Compatible with mainframe, mini, and PC hosts
Downloadable
objects include graphics, scalable and
bitmap fonts, label templates and formats
Data compression
Automatic memory allocation for format while printing
Automatic serialization of fields
Format inversion (white on black)
Mirror-image printing
Four position field rotation (0°, 90°, 180°, 270°)
Slew command
Programmable label quantities with print, pause, cut control
Status messages to host upon request
ZBI
(Zebra BASIC Interpreter) - accessible on Z4M:
-
Interpreting
program module that sits between the communication ports and the ZPLII
processing engine
- Can
be used to convert non-ZPL printer programming language to ZPL commands
- Direct
interface to peripheral devices such as bar-code scanners, weight scales,
and keyboards
- Based
on ANSI BASIC computer language
Eltron Programming Language (EPL II)
Compatible with mainframe, mini, and PC hosts
Four position field rotation (0° , 90° , 180° , 270° )
Variable field support (00 to 99)
Counter support (up to 10)
Variable field addition and subtraction
Status reporting
Form storage
Metered print odometer
Communications Specifications:
USB 2.0
IEEE 1284 Bi-directional parallel interface
High-speed serial interfaces
- RS-232C, with DB9F connector
- Configurable baud rate (300-115,200kB), parity,
and data bits. Stop bits at 1 or 2.
- Software (XON/XOFF), hardware (DTR/DSR, or RTS/CTS) communication handshake protocols
- RS422/485 with optional adapter.
ZebraNet Wireless Plus Print Server - 802.11b/g compliant wireless print server
ZebraNet 10/100 Print Server - Ethernet network print server (10BASE-T, 100BASE-TX)
Electrical Specifications:
Auto-detectable 90-265VAC, 48-62 Hz, 5A fused power supply
Agency approvals: IEC 60950-1 EN 55022 Class B, EN55024, EN 61000-3-2, EN 61000-3-3.
Product Markings: cTUVus, CE, FCC-B, ICES-003, VCCI,
C-Tick, NOM, S-Mark (Arg), CCC, GOST-R, BSMI, MIC, ZIK, SABS
Maximum Heat Dissipation (kW) during Printing:
Mains voltage 230VAC 50Hz, Standby: 16.7 Watts. Normal printing average (continuous printing 6 inch pause test label at 2ips, Darkness 10) : 60.8 Watts.
Mains voltage 120VAC 60Hz, Standby: 17.4 Watts. Normal printing average (continuous printing 6 inch pause test label at 2ips, Darkness 10) : 62.0Watts.
Mains voltage 100VAC 50Hz, Standby: 18.2 Watts. Normal printing average (continuous printing 6 inch pause test label at 2ips, Darkness 10) : 62.0 Watts.
Power Consumption using wireless communications printing a standard UPS label
1) Printing via Wireless connection = 43.34 Whr
2) Cutting the printed label after printing via Wireless connection = 45.31 Whr
Physical Specifications:
Height: 13.3" (338mm)
Width: 10.9" (278mm)
Depth: 18.7" (475mm)
Weight: 32.4lbs. (15kg)
Shipping Weight: 49 lbs (22kg)
Environmental Specifications:
Operating environment:
Thermal transfer = 40°
to 104°
F (5°
to 40°
C)
Thermal direct = 32°
to 104° F (0° to 40°C)
20% to 85% non-condensing R.H.
Storage/Transportation
environment:
-40° to
140°F (-40° to 60° C)
5% to 85% non-condensing R.H.
Preventative Maintenance:
Zebra recommends cleaning the printer on a regular basis using standard Zebra printer parts and cleaning supplies. Consult your User's Guide for further details.
Cleaning:
The exterior is cleaned with a lint-free cloth, and if necessary, a mild
detergent solution or desktop cleaner. Interior components (print head,
platen roller, media sensor, peel bar, ribbon and media paths) are cleaned
with alcohol or blown air to remove any particles.
Lubrication:
All mechanical parts are self-lubricating and do not require additional
lubrication.
Print
Registration:
Media registration and minimum label length are affected by media type and
width, ribbon type and print speed.
Performance improves as these factors are optimized.
Zebra recommends always qualifying any application with thorough
testing.
Print Head Replacement:
For optimal printing quality and proper printer performance across our product line, Zebra strongly recommends the use of genuine Zebra supplies as part of the total solution. Specifically, the ZM400 and ZM600 printers are designed to work only with genuine Zebra printheads, thus maximizing safety and print quality.